PCB Production

BENCOR Is a Leader in PCB Production Serving the US & The World

Welcome to BENCOR, your premier destination for top-notch PCB fabrication services tailored to meet the diverse needs of industrial applications and consumer products. With a steadfast commitment to quality, innovation, and precision, we stand as a beacon in the realm of printed circuit board construction.

Printed circuit boards fabrication is not created equal. Our “smaller” shop will give you personalized project management and excellent quality that many overseas and larger PCB manufacturers cannot provide. This gives our customers peace-of-mind as we deliver them superior PCB production on all types of circuit boards and manufactured electronic components.

BENCOR is the best choice for your PCB fabrication projects because we know this industry very well and have very affordable pricing on even the smallest projects. We can supplement your current in-house production or handle every aspect of your PCB production requirements from initial concept to end-of-life. We help you every step of the way.

Whether you’re in need of rigid, flex, rigid-flex, aluminum, 2-layer, or multilayer circuit boards, we have the expertise to take your project from prototype to full-scale production.

Why Choose BENCOR for PCB Fabrication?

1. Expertise that Matters

At BENCOR, our team comprises seasoned professionals with a wealth of experience in PCB fabrication. With our quick-turn printed circuit board fabrication, superior quality and competitive pricing, BENCOR continues to be a trusted PCB partner for hundreds of customers for over 30 years. We understand the nuances of different industrial applications and pride ourselves on our ability to deliver solutions that exceed expectations. From the intricacies of rigid PCBs to the versatility of flex circuits, we have the expertise to handle it all.

2. Comprehensive Circuit Board Construction Types

Printed circuit boards fabrication is not created equal. Our “small shop” mentality will give you personalized project management, excellent quality and superior service that seems to be a thing that is fading away with many companies. We offer a comprehensive range of printed circuit board construction types to cater to the specific requirements of your project. Whether you need the rigidity of a traditional 2-layer board, the flexibility of a flex circuit, or the combination of both in a rigid-flex board, we have the capabilities to bring your vision to life. Our services also extend to aluminum PCBs, known for their excellent thermal performance.

3. Prototyping Excellence

We understand the importance of prototyping in the development process. Our rapid prototyping services are designed to accelerate your product development cycle, allowing you to test and iterate quickly. With our state-of-the-art facilities and streamlined processes, we can turn your concepts into functional prototypes in record time.

4. Full Production Capabilities

Beyond prototyping, BENCOR is equipped to handle full-scale production of PCBs for industrial applications. Whether you’re launching a new product or scaling up an existing one, our production capabilities ensure that you receive high-quality circuit boards consistently, meeting your production timelines and volume requirements. We have both USA and off-shore suppliers that we have worked with for over 25 years! This gives our customers peace-of-mind as we deliver superior PCB’s on all types of circuit boards at superior prices.

Types of PCBs We Specialize In:

Rigid PCBs

Rigid PCBs are the standard in many industrial applications, providing a sturdy and reliable platform for electronic components. Our expertise in rigid PCB fabrication ensures that your boards meet the highest standards of quality and reliability.

Flex PCBs

Flex circuits offer unparalleled flexibility, making them ideal for applications with space constraints or intricate designs. Our flex PCB fabrication services enable you to incorporate flexibility into your electronic systems without compromising on performance.

Rigid-Flex PCBs

Combining the best of both worlds, rigid-flex PCBs offer the benefits of rigid and flex circuits in a single design. Our advanced fabrication techniques ensure seamless integration and reliability in complex applications.

Aluminum PCBs

Aluminum PCBs are known for their excellent thermal conductivity, making them ideal for applications where heat dissipation is crucial. Our aluminum PCB fabrication services deliver solutions that enhance the thermal performance of your electronic systems.

2-Layer and Multilayer PCBs

Whether you need a simple 2-layer board or a complex multilayer design, BENCOR has the capabilities to manufacture PCBs that meet your specifications. Our multilayer PCBs are crafted with precision, ensuring signal integrity and reliability in even the most demanding applications.

Quality PCB Fabrication for All Types of Printed Circuit Boards

At BENCOR, quality is non-negotiable. Our PCB fabrication process undergoes rigorous quality checks at every stage, from material selection to final inspection. We utilize advanced testing equipment and adhere to industry standards to deliver circuit boards that meet or exceed your expectations. With our quick-turn PCB fabrication, superior quality and competitive pricing, BENCOR continues to be a trusted PCB production partner for thousands of customers.

Quality assurance is a key element in being the best PCB manufacturer; It’s just part our entire team’s spirit. BENCOR is:

UL Certified
ISO 9001:2015
Consistent with UL and IPC requirement

With every PCB production order we do:

100% Electrical Test
100% Visual Inspection (including warp & twist check)
Dimensional Inspection (finished hole sizes, pcb profiles, etc)
Microsection
Solderability Test (245±5oC; 3-5 sec)
Thermal Test (288±5oC; 10 sec. inspect delamination, etc)
Tape Test (adhesion test)
Peel Test (conductor peel strength)
Impedance Test
Ionic Contamination Test
Other PCB testing available upon request

PCB Production Capabilities

Item				Parameter
Max. Layer	16 layers
Material Type	FR-4,CEM-3,Aluminum Based,Copper based,High frequency board,High Tg,Rogers etc.
Board Thickness			Min. Thick.				0.3mm
			Max. Thick.				4.0mm
Finished Board Thickness Tolerance			Thickness<0.8mm				±12%
			0.8mm-2.0mm				±10%
			Thickness>2.0mm				±8%
Min. Hole Dimension			Board Thick.<2.0mm				0.2mm
			Board Thick.≥2.0mm				Aspect ratio≤10
Max. Panel Dimension			32”x20”(800mmx508mm)
Surface Treatment			HASL,Lead free HASL, Immersion Gold/Silver/Tin, Gold Finger ,OSP etc.
Solder Mask			Green,White,Yellow,Red,Blue,Black etc.
Legend			Min. Track Width\High				5mil /8mil
			Color				White,Yellow,Black
Base Copper Thickness			Inner Copper				0.5oz	3oz
			Outer Copper				0.5oz	3oz
Finished Copper Thickness			Inner Copper				1oz	5oz
			Outer Copper				0.5oz	5oz
Insulated Thickness			0.06mm
Min. Track Width			3mil
Min. Track Space			3mil
Plating thickness		Technique			Plating thickness	Min. thickness			Max. thickness
		P.T.H			PTH Wall	20um			35um
		Hard-gold plating			Nickel	100u”			300u”
					Gold	1u”			30u”
		Immersion Gold			Nickel	100u”			150u”
					Gold	1u”			5u”
Min Solder Mask Ring			PTH 3mil
			>Tooling Hole 6mil
Space Between Track to Edge			CNC 0.25mm,V-CUT 0.4mm
Digital Control V-CUT			Size 630mm*630mn,Thickness 0.20mm
Impedance Control tolerance%			±10%,Special control ±5%

Contact Us Today

Elevate your industrial applications with the highest quality PCB fabrication services from BENCOR. Whether you’re in the prototyping phase or gearing up for full-scale production, our team is ready to collaborate with you. We can supplement your current in-house production or handle every aspect of your PCB production requirements from initial concept to end-of-life. Our objective is to always provide your business with the ultimate in quality and service at competitive prices

Contact BENCOR and let us earn your business as your PCB Manufacturer of choice.